taco eater :
Derek Metal Ponies from Quincy, MA United States
Lots of grinding, take your time. Like what Ryan said, it'll be worth your while if you have the piston near by for clearance checks. You may want to massage the bottom of piston skirt corners as well (mine had some contact). TAKE YOUR TIME! Squish measures out to ~1mm = sick.
You need to get clever with the intake. Any of the cast aluminum manifolds + some mandrel bent 6061 + some TIG time + a dremel will get you where you wanna be. Step through Minarelli bikes will likely need a custom manifold like this since the frame tube gets close, especially if you're keeping the running boards.
You CAN use your flywheel fan if you carefully shave down the OD and hack up the fan cover. I did this and it's actually functional.
The conventional 3.4:1 gear ratio can be stretched a little (currently 11x36 on 17" wheels). Torque.
A lot of little headaches here and there, but it's worth it. No Polini or other conventional V1 kit comes close this powerhouse.
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yup
November 4, 2013
taco eater :
Ryan Nash from Columbia, MO United States
yeah pretty cool. really takes a lot of dremeling to get the piston to clear. I suggest putting your crankshaft bearings in the case and then installing the crankshaft, one side at a time with the piston installed. test for piston clearance, with both case halves. if you're good you're good if you're not... get back to dremeling. it'd suck to put the case together and your piston didn't clear, wouldn't it? definitely need to dremel/drill out the head, cylinder and head gasket in order to put it on. haven't fired mine up yet as i'm still waiting on a pipe and intake but so far, fits great.
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Best V1 mod
October 25, 2013
taco eater :
michael rafter from sacramento , CA United States
Nate hooked this up on my V1 Many years ago and it's still going strong. The adapter plate was custom made for my bike. Your purchased parts may differ. The piston clearance is close so do be careful and follow the tips above. My crankshaft failed on a long trip at one point and I took that chance to take some pics of how mine was modified. Check it here. http://motomaticmopeds.com/blog/?p=661 And check your compression!
EDITED: Please inspect your parts for fit before Drilling holes in your kit.
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Good, if you don't want to add the third transfer
October 25, 2013
taco eater :
josh besecker from Camano Island, WA United States
So, according to Raftner, and the photos on his blog, he had to have an o-ring groove cut into the head to lower compression. Before he did that he was overheating before 30mph. Secondly he added a third transfer to the top of the cylinder, and cut a channel through the adapter plate into the cases.
The adapter plate that comes with this kit is much smaller than the plate Raftner used. It doesn't cover the same space, and leaves the space for the top transfer uncovered. With the parts supplied, you cannot make the same kit that you see on the MMM blog... At least you didn't have to spend $300 to find out.
These kits need a new adapter plate. One thats the right size. :-/